I. Core Manufacturing Capabilities
A. CNC Sheet Metal Bending
Utilizing 220-ton press brakes with CNC backgauges (±0.05° angular accuracy), we produce:
- Industrial Enclosures
- Electrical cabinets with IP65-rated seams
- Ventilated server racks (16-18 gauge stainless)
- NEMA 4X-rated control panels
- Structural Components
- Aircraft seat frames (0.8-3mm aluminum 6061-T6)
- Robotic arm mounting brackets (±0.2mm flatness)
- Solar panel support trusses with interlocking joints
B. CNC Laser Cutting Sheet Metal
Our 6kW fiber lasers (cutting tolerance: ±0.1mm) handle:
- Precision Applications:
- Perforated acoustic panels (0.5-2mm hole patterns)
- Semiconductor wafer handling fixtures
- Aerospace heat exchanger fins (0.3mm thickness)
II. Industry-Specific Fabrication Solutions
A. Stainless Steel Custom Metal Fabrication
| Industry | Key Components | Technical Specifications |
|---|---|---|
| Medical | Sterilization tray systems | ASTM A967 passivated surfaces |
| Food Processing | CIP-compatible conveyor housings | 32Ra finish • No fluid traps |
| Marine | Saltwater-resistant railings | 316L grade • Pulsed TIG welds |
B. Custom Sheet Metal Fabrication Services for Electronics
- RFI/EMI Shielding Solutions:
- Faraday cage assemblies (0.8mm copper-nickel)
- 5G antenna enclosures with wave-transparent vents
- Thermal Management:
- Heat sink arrays (folded-fin designs)
- Server rack cooling ducts
III. Advanced Processing Techniques
1. Hybrid Manufacturing Workflow
- Tolerance Stack Management: ±0.25mm cumulative error control
- Material Efficiency: Nesting software achieves 92% utilization
2. Specialty Finishes for Stainless Steel
| Finish Type | Application | Performance Benefit |
|---|---|---|
| Electropolishing | Pharmaceutical equipment | Microbe-resistant surface |
| Bead Blasting (220 grit) | Architectural elements | Uniform matte appearance |
| PVD Coating | Consumer electronics | Scratch-resistant colored finishes |
IV. Low-Competition Keyword Applications
A. "Low-Volume Aluminum Enclosure Bending"
- Prototype quantities: 5-50 units
- Quick-change tooling for angled features (30°-135°)
- Applications: IoT sensor housings • Drone battery trays
B. "Food-Grade Stainless Fabrication"
- Compliance: 3-A SSI • NSF/ANSI 51
- Sanitary design features:
- Radius corners (R≥6.35mm)
- Continuous welds (GTAW/LB only)
C. "EMI-Shielded Server Rack Fabrication"
- Attenuation: 90dB @ 1GHz
- Materials: Cold-rolled steel with zinc-nickel plating
- Finger gasket integration in doors
V. Technical Differentiators
A. Precision Benchmarking
| Process | Standard Tolerance | Advanced Capability |
|---|---|---|
| Laser Cutting | ±0.15mm | ±0.05mm (micro-cutting) |
| Press Braking | ±0.5° | ±0.25° (servo-electric) |
| Hole Alignment | ±0.3mm | ±0.1mm (vision systems) |
B. Material Certifications
- Mill test reports for all stainless batches
- RoHS/REACH compliance documentation
- PMI (Positive Material Identification) tracing
VI. Conversion-Focused Service Model
Why Choose Our Fabrication Services?
- Speed: 3-day turnaround for standard projects
- Scalability: 1 to 10,000+ unit production
- Engineering Support:
• DFM analysis within 24 hours
• GDAP optimization for weld reductionLimited Offer:
🔧 Free Prototype on orders >$5,000
📦 No-Tooling-Charge for first 5 bendsStart Your Project: