Resin Casting Manufacturing & Silicone Mold Solutions | Vacuum Casting Parts

Agile Resin Casting for Complex Low-Volume Production 

Breaking the Prototyping Bottleneck

Traditional manufacturing stalls innovation with 6-12 week delays and $20k+ tooling costs for tiny batches. Our resin casting manufacturing revolutionizes this through:

• Silicone mold production in 72 hours (vs. 3 weeks)
• Vacuum casting parts at ±0.05mm tolerance
• No minimum order quantity for medical-grade prototypes
  Result: 68% faster delivery and 45% cost reduction on 1-500 unit orders.

Critical Applications: Solving Industry Pain Points

1. Medical Device Prototyping

• Problem: 10-week waits for ISO 10993-compliant low-volume silicone molds for medical devices.
• Solution:
  • Platinum-cure RTV tooling with <0.1% shrinkage
  • USP Class VI polyurethane casting
  • 30-unit batches shipped in 5 days at $41/unit

2. Automotive Lighting Systems

• Problem: $22k tooling costs for quick-turn vacuum casting housings (1-50pcs).
• Solution:
  • Aluminum-epoxy master patterns
  • Flame-retardant polyurethanes (UL94 V-0)
  • 50pc orders in 7 days (70% cost reduction)

3. Aerospace Sensor Housings

• Problem: 14-week cycles for high-temperature epoxy casting (200°C continuous).
• Solution:
  • Ceramic-loaded epoxy systems
  • Thermal cycling to 220°C
  • 15-unit delivery in 9 days at 45% below market rates

4. Consumer Electronics

• Problem: IP67 seals doubling costs for custom urethane prototypes under 20 units.
• Solution:
  • Vacuum degassed molds with 0.02mm feature resolution
  • Conductive EMI-shielding grades
  • 20pc batches: 4 days | $24/unit

Geometry-Driven Process Selection

Cost-Slashing Technologies

1. AI-Powered Tool Life Extension

• Increases silicone mold durability from 25→50 cycles
• Impact:Savings=Traditional Cost2.5Savings=2.5Traditional Cost​

2. Digital Twin Defect Prediction

• Simulates resin flow to eliminate air pockets
• Reduces scrap rates by 83%

3. Express Overmolding Line

• Dedicated to budget overmolding tools for R&D
• Fixed pricing: $520setup+$8/part (1-100 units)

Weekend Special (Expires July 13, 23:59 EST)

🔥 Orders confirmed tonight:

• FREE surface finish samples ($380 value)
• 15% discount (Code: RESIN15)
• Guaranteed 5-day delivery

[Instant Quote] | [Download Material Guide]

Case Study: Drone Camera Housing

Client Challenge:

• 45 glass-reinforced epoxy housings with 0.4mm slots
• Traditional quote: $16k | 8 weeks

Our Solution:

Live Production Status (July 12, 20:45 EST):
🟢 Silicone Molding: 3 urgent slots
🔴 Vacuum Casting: Fully booked
🟡 Material Stock:

• Medical urethane: 185kg
• High-temp epoxy: 210kg

One- stop service

· Professional and experienced engieneer to provide most suitable machining suggestions and acurate evaluation.rapid sheet metal prototyping

· Helping sourcing components like nuts,spring,and bearings

· Helping assemble seperate parts into final product

· 100% inspection before shipment

· Arranging and tracking shipment

Customize all kinds of model-field of application

· Hardware Prototype: Faucet, head shower, bath equipment, Sanitary ware

· Electric and electronic class prototype: car model, motorcycle model, Massger

· Motor vehicles: Automobile parts, Motorcycle parts, Instrument bard.

· Small Batch membrane: LED, Plastic, Tablet ps android

· Other Products prototype: exhibition samples, testing samples,rapid sheet metal prototyping

CNC Machining or Not:Not CNC Machining  Micro Machining or Not:Micro Machining,rapid sheet metal prototyping
Type:Other Machining   Services, Rapid prototyping
Material Capabilities:Plastic,Nylon,PMMA,ABS Resin,8150,XU50,PX100,PX200
Place of Origin:Guangdong, China    Model Number:Custom machining   Brand Name:OEM
Material:ABS, POM, PA, PP, PVC, PMMA, PBT    Color:Customized Color
Tolerance:0.01-0.25mm    Packing:Carton   MOQ:Accept One Sample
Surface treatment:Painting,Zinc plating, Painting, Powder painting
OEM/ODM:Accecpted   Finish:Coat  Application:ODM Service   Process:3D Printing
Supply Ability
Supply Ability:100000 Piece/Pieces per Month
Packaging & Delivery
Packaging Details
1. Carton.
2. Wooden case.
3. Pallet or container.
PortShenzhen
Picture Example:
 
Lead Time :

Specification