Please do not place an order directly. Please provide the 3D drawing file or sample you need to customize and then give you a quotation RFQ send to email: sales@easoonmade.com
Revolutionizing Short-Run Metal Fabrication
Traditional sheet metal fabrication creates critical bottlenecks:
- 4-12 week delays for custom tooling
- $8k+ setup costs for small batches
- 500+ MOQs forcing overproduction waste
- ±0.5mm tolerance limitations requiring rework
Our Precision Sheet Metal Solutions overcome these through:
- AI-Driven Process Matching: Automatically selects optimal techniques based on DXF geometry
- Zero Hard Tooling: Fiber laser cutting eliminates die costs
- Tolerance down to ±0.1mm
- 72% cost reduction for 1-250 unit batches
Geometry-Driven Fabrication Matrix
| Component Type | Optimal Process | Precision Capabilities | Integrated Keywords |
|---|---|---|---|
| Flat telecom panels | 6kW fiber laser cutting | ±0.15mm, Ra 1.6µm finish | ✅ "EMI-shielded rack panel fabrication" |
| Multi-bend enclosures | CNC punching + robotic bending | 0.5° bend angle accuracy | ✅ "Low-volume stainless steel enclosures" |
| Micro-perforated filters | Fine-focus laser cutting | 0.3mm hole tolerance | ✅ "Thin-gauge galvanized steel fabrication" |
| Complex 3D assemblies | Hybrid laser + turret processing | 0.2mm interlock precision | ✅ "Custom sheet metal brackets under $5" |
Industry-Specific Breakthroughs
1. Industrial Automation
- Challenge: Custom sensor mounts required 6-week tooling delays
- Solution:
- Laser cut aluminum with PEM inserts
- 5-day delivery for 50 units at $3.20/part
- ✅ Keyword: "Quick-turn laser cut aluminum prototypes"
2. Medical Device Manufacturing
- Pain Point: Biocompatible enclosures cost $220/unit at 300 MOQ
- Innovation:
- Passivation-ready stainless steel cutting
- ISO 13485 compliant 30-unit batches
3. Renewable Energy
- Hurdle: Solar mounting brackets faced 8-week lead times
- Technical Approach:
- Galvanized steel laser profiling
- 0.2mm slot precision for weatherproofing
- ✅ Keyword: "Thin-gauge galvanized steel fabrication"
Case Study: Robotics Control Cabinet
Client needed 75 EMI-shielded enclosures:
- Traditional Method:
- 12ktooling+5weeks→∗∗84/unit**
- Our Solution:
- Fiber laser cutting with NEMA 4X finishing
- 6-day delivery @ $23/unit (73% savings)
- Achieved 60dB EMI attenuation
Weekend Flash Deal (Expires July 14, 2025, 23:59 EST)
🔥 Confirmed by Sunday 21:00 EST receives:
- Free metal finishing ($850 value)
- 15% discount (Code: METAL15)
- 5-day expedited global shipping
[Upload DXF Now] | [Download Tolerance Guide]
Precision Assurance System
- Metrology:
- Optical comparators with 0.01mm resolution
- CMM verification for critical dimensions
- Materials Expertise:
Material Thickness Range Special Features Stainless 304/316 0.5-12mm Medical-grade passivation Aluminum 5052/6061 0.8-10mm Anodizing-ready edges Galvanized Steel 0.6-8mm RoHS-compliant coatings - Certifications:
- ISO 9001:2025 • ITAR • UL certification
Technical Innovations
- Adaptive Nesting Technology
- AI algorithm reduces material waste by 32%
- Heat-Affected Zone Control
- Nitrogen-assisted cutting eliminates burring
- Digital Twin Verification
- 3D simulation predicts deformations pre-production