Transparent Prototyping | Custom Car Light Manufacturer Solutions

Please do not place an order directly. Please provide the 3D drawing file or sample you need to customize and then give you a quotation                      RFQ send to email:   sales@easoonmade.com

Revolutionizing Automotive Lighting

▌ The Automotive Lighting Innovation Barrier

Custom car light manufacturers face critical challenges:

• ✘ $75k+ tooling costs for complex lens molds
• ✘ 12-week delays in optical validation cycles
• ✘ 1,000+ MOQs locking out low-volume projects
• ✘ Haze/refraction issues in transparent components

Our transparent prototyping solutions empower custom car light manufacturers through:
✅ Optical-grade clarity (≥92% light transmission)
✅ 60% cost reduction vs. traditional tooling
✅ 7-day functional prototypes
✅ 10-unit minimum batches for limited editions

▌ Application-Specific Breakthroughs

1. Headlight & DRL Systems

• Challenge: $110k injection molds for complex light pipes
• Solution: DRL light tooling under $10k featuring:
  • Micro-textured light guides (0.2mm feature resolution)
  • UV-stable PMMA materials
  • Optical simulation reports pre-production

2. Custom Taillight Projects

• Pain Point: Color inconsistency in multi-material assemblies
• Innovation: Show car lighting 50-unit batches with:
  • In-mold electronics (IME) for integrated LEDs
  • Chroma-matched polycarbonate/ABS blends
  • Class A surface finishing (Ra≤0.05μm)

3. Fog Light & Auxiliary Lighting

• Dilemma: Stress cracking in sealed housings
• Engineering Fix: Automotive LED lens validation service including:
  • Thermal cycling tests (-40°C to 125°C)
  • IP6K9K waterproof certification
  • Vibration simulation up to 200Hz

▌ Adaptive Process Matrix

▌ Proprietary Technologies

OptiFlow™ Digital Validation

• Ray-tracing simulation within 3D files
• Glare/hotspot detection pre-manufacturing
• 89% reduction in optical rework

ClearCore™ Material System

• Automotive-grade PMMA/PC blends
• UV resistance (5,000+ hours Xenon testing)
• Self-healing anti-scratch coatings

RapidTool™ Manufacturing

• Aluminum molds with conformal cooling
• 150-shot capability at 1/3 traditional cost
• In-process haze monitoring (ASTM D1003)

Please send us the drawings, we accept: igs, x_t, stp, stl, step. 2d drawings format drawings, professional engineers will make assessment and help offer the best solution. We will make the prototype quickly and help you win the market instantly.

Our service covers rapid prototype machined parts, rapid prototyping cnc machining ,CNC turning, vacuum casting, 3D printing, sheet metal, injection molding, die casting, low volume production, vacuum forming, RIM, Aluminium extrusion.
 
There are about 40 sets of 3,4 and 5 axis CNC machining controls, vacuum casting machines, 3D printing machines,rapid sheet metal prototypingand proficients engineers in Easoon.
 
With state-of-the-art devices and professional and experienced engineers, we are able to provide you with parts in high quality and tight tolerance and help to solve the technical problems.
 
We also offer various surface finishing, including painting, anodizing, sandblasting, black oxide, high polishing, nitride, heat treatment, PVD coating, chrome plating, PC fumigation, UV varnish, Carburizing and so on.
 
Easoon will provide one-stop service for every customer with 1 piece of MOQ.
 
By serving customers from worldwide with good reputation for our excellent quality, we believe we are one of the best manufacturers in China. Hope to work with you for mutual benefit in the future.
rapid sheet metal prototyping
 
 
 
Product Description

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