Advanced Manufacturing for Performance Tuning
1. Engineering Excellence in Tuning Components
At the forefront of auto tuning parts innovation, we leverage multi-process manufacturing to create performance-critical components. Our ISO 9001-certified facility specializes in:
Core Manufacturing Processes:
Top 5 CNC-Machined Tuning Components:
- Turbocharger Systems:
- Billet compressor housings with aerofoil designs (20% efficiency boost)
- Water-cooled turbine housings for sustained 800°C operation
- Intake Solutions:
- Velocity-stacked throttle bodies (CNC-machined from 6061-T6)
- Plenum chambers with Helmholtz resonators
- Suspension Components:
- Adjustable control arms with spherical bearings (±0.05° camber accuracy)
- Pillowball top mounts for track setups
- Engine Internals:
- Forged pistons with anti-friction skirt coatings
- Lightweight connecting rods (40% weight reduction)
- Drivetrain Upgrades:
- Sequential shifter mechanisms
- Limited-slip differential components
2. Material Science for Extreme Performance
Advanced Alloys in Tuning Applications:
| Material | Tuning Application | Performance Benefit |
|---|---|---|
| 7075-T6 Aluminum | Strut braces | 90,000 psi tensile strength |
| Ti-6Al-4V Titanium | Exhaust systems | 45% weight reduction vs. steel |
| Maraging Steel 300 | Turbo shafts | 200,000 psi yield strength |
| Carbon-PEEK | Interior components | Vibration damping +50% |
Case Study: Our CNC-machined titanium valve springs reduce valve float at 10,000 RPM, enabling 22% higher power bands in Honda K-series engines - a prime example of parts tuning car engineering excellence.
3. Complementary Manufacturing Technologies
Beyond CNC machining, we deploy specialized processes for specific tuning parts car requirements:
A. Electrical Discharge Machining (EDM)
- Applications: Fuel injector nozzles, precision gears
- Accuracy: ±0.005mm surface finish
- Benefit: Zero tool pressure on delicate components
B. Laser Additive Manufacturing
- Applications: Custom heat shields, exhaust tips
- Technology: DMLS (Direct Metal Laser Sintering)
- Advantage: Internal cooling channels impossible with CNC
C. Metal Injection Molding
- Applications: Custom fasteners, brackets
- Volume: 10,000+ unit runs
- Cost: 60% reduction vs. CNC
4. Performance Validation & Testing
Every car tuning part undergoes rigorous verification:
Dyno Testing Protocol:
Key Performance Metrics:
- Vibration analysis to 15,000 RPM
- Thermal cycling (-40°C to 900°C)
- Salt spray corrosion testing (ASTM B117)
5. Industry-Specific Solutions
Motorsports Packages:
- Drift Tuning Kits:
- CNC knuckles with +20° steering angle
- Laser-cut chassis reinforcements
- Time Attack Components:
- Magnesium alloy wheel hubs
- 3D-printed aerodynamic elements
Street Performance Series:
- CARB-compliant intake systems
- TÜV-certified suspension components