Revolutionizing Low-Volume Injection Molding
The High-Cost Barrier in Traditional Tooling
Conventional steel molds create prohibitive bottlenecks for 500-10,000 unit runs:
- 30k−120k in tooling investments
- 12-20 week development cycles
- ±0.005" tolerance ceilings for complex geometries
Our Plastic Injection Mold Company breaks these constraints through proprietary injection mold processes: - Aluminum/epoxy hybrid tooling (70% faster)
- Conformal cooling (40% cycle reduction)
- AI-driven moldflow simulation (first-time-right guarantee)
Industry-Specific Breakthroughs
1. Medical Device Micro-Molding
- Problem: $85k tooling for low-volume medical connector molds with micron tolerances.
- Solution:
- Hardened aluminum tools with <0.0003" variation
- LSR/PEEK micro-molding capabilities
- 5,000 units in 18 days | $0.38/unit (83% cost reduction)
2. Automotive Sensor Overmolding
- Problem: 16-week delays for quick-turn overmolding tooling with IP67 seals.
- Solution:
- Modular insert systems for PCB encapsulation
- Flame-retardant TPE/PP compounds
- 3,000-unit batches: 15 days | 60% less vs. hardened steel
3. Consumer Electronics
- Problem: $65k minimum spend for cost-effective family molds with mixed materials.
- Solution:
- Multi-cavity epoxy composite tools
- Simultaneous rigid/flexible shot capability
- 10k units across 4 SKUs: 21 days | $1.2k setup
Precision-Driven Process Matrix
| Requirement | Technology | Tolerance | Optimal Volume |
|---|---|---|---|
| Wall thickness <0.3mm | High-speed micro-molding | ±0.001" | 1k-50k |
| Metal/plastic hybrids | Vertical overmolding | ±0.003" | 500-10k |
| Optical surfaces (Ra<0.05μm) | Mirror-finish EDM | ±0.0005" | 5k-100k |
| Under 5-day turnaround | Rapid aluminum tooling | ±0.002" | 500-5k |
Cost-Slashing Technologies
1. Conformal Cooling 3D Printing
- Reduces cycle times by 40-60%
- ROI Example:Savings=CyclesHour×18.5% Energy Reduction×Run Hours
2. AI-Powered Warpage Prediction
- 92% first-article success rate
- Eliminates 78% of tool revisions
3. Express Bridge Tooling Program
- Dedicated to bridge tooling for automotive prototypes
- Fixed Pricing: 3,800tooling+0.15/part (MOQ 500)
Weekend Special (Expires July 13, 23:59 EST)
🔥 Projects quoted by 11 PM EST receive:
- FREE moldflow simulation report ($1,200 value)
- Guaranteed 3-week tooling delivery
- 15% discount (Code: FASTMOLD15)
[Instant Tooling Calculator] | [Material Library]
Case Study: IoT Sensor Housing
Client Challenge:
- 8,000 UL94 V-0 housings with 0.15mm ribs
- Traditional quote: $68k tooling | 14 weeks
Our Solution:
+ Aluminum-epoxy hybrid tool with conformal cooling
+ Achieved 0.12mm wall consistency
+ Shipped first articles in 16 days @ $14.7k (78% savings) Live Production Status (July 12, 20:42 EST):
🟢 Aluminum Tooling: 3 slots available
🔴 Overmolding: Fully booked
🟡 Material Stock:
- Medical-grade PEEK: 420kg
- Conductive LSR: 185kg
Why Partner With Us?
➤ Zero Legacy Costs:
- No minimum order fees
- Tooling ownership after 10k units
Production Process
Production Equipment
Company Profile
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What we can offer you |
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Our main Business Scope |
1.Motorcycle moulds:motorcycle mould.scooter part moud.dune buggy mould.ATV mould. toy cart mould ect. Basket Mould,Food Container Mould,Storage box mould,Dustbin Mould, etc. |
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Mould Design |
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D&R dept. |
5 senior engineers and over 30 technical designers,supported by the professional and experienced designing team. |
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Quality Control |
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Advanced processing equipment |
A whole set of production lines :efficient, precise processing and testing equipment, including Matched Mold Machine, Deep Hole Drilling Machine, CNC Milling Machine, Drilling Machine, Grinding Machine, Wire Cutting Machine, EDM, Precise Engraving Machine, Lathe Planning Machine , Fly Cutter Machine |
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Quality System |
certificated by ISO9001-2008 for several years,strict quality control adhered to the ISO requirements |
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Process Service |
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response on Email, telephone calls or fax |
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supply the quotation and product design and mould design |
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communication on the technical points in-time |
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Weekly Reporter for you about the mould machining progress and mould finishing schedule |
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mould test and sample delivery in-time |
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Good After-sale service.24 hours repairing service,offer you one year's guarantee for the mould. |
Our Services
Quick Details
Place of Origin:China Brand Name:Easoon Model NumberEA-inj00 Color:All pantone colors are available
Shaping Mode:Plastic Injection Mould Product Material:plastic Product:Household Appliance
Material:ABS,PP,PVC,PS,HDPE,POM,PMMA,PC etc
Surface Finish:chrome plating,gold&silver plating,silk-printing,painting,texture etc
Supply Ability
Supply Ability:5000000 Piece/Pieces per Month
Packaging & Delivery
Packaging Detailsexport carton or according to customers' requirements
Port:China
Product Details
Product Features:
1.In-House Tooling,Manufacturing,Assembly,Cheap Prices And Good Quality Guarantee.
2.Can Customize Different Designs And Materials According To Customers'Requirements.
3.High Efficiency Production,Fast Delivery Time.
| Material: | ABS,Flame-Retardant ABS,HIPS,PS,HDPE,PMMA,PC, PVC,PP,TPR and TPU. |
| Surface Finish: | Chrome Plating,Gold Plating,Silver Plating,Silk-Printing,Painting,Texture Etc. |
| Application: | Electrical Appliances,Home Appliances,Telecommunication Devices, Bathroom Accessories, Pharmaceutical Appliances,Building and Outdoors Etc. |
| Photo: | The Photo of Product Shown Here is for Reference Purposes Only. |
| Competitive Advantages: | 1.Can Offer Total Solutions to Customer'S Idea with In-House Production/Assembly And Outsourcing Program. 2.Can Offer Engineer Consultation To Customized Designs for Production Improvement and Cost Saving. 3.Strict Qc Is Enforced At All Stages. 4.Good Experience On Developing Designs According to Customer'S Requirements 5.Flexible Manufacturing Quantities. |