The Metal Manufacturing Crisis
Aerospace, medical, and automotive innovators face critical bottlenecks:
- ✘ 8–12-week delays for machined titanium components
- ✘ $25k+ setup costs for low-volume production
- ✘ 100-unit MOQs forcing inventory waste
- ✘ Geometric limitations with CNC/subtractive methods
Our rapid prototyping and metal 3D printing solutions dismantle these barriers:
- ✅ 72-hour standard lead times for complex geometries
- ✅ Zero tooling investment for 1–500 unit runs
- ✅ ±0.1mm tolerances via direct metal laser sintering (DMLS)
- ✅ 70% cost reduction vs. traditional machining
▌ Industry-Specific Breakthroughs
1. Aerospace & Defense
- Pain Point: 14-week waits for wind-tunnel test components
- Solution: Aircraft bracket DMLS service → FAA-compliant Ti64 parts in 5 days featuring:
- Internal cooling channels (impossible with CNC)
- Topology-optimized weight reduction
- As-built surface finish Ra 8–12μm
2. Medical Implants
- Challenge: $18k setup for patient-specific spinal cages
- Breakthrough: Medical implant metal prototyping → ISO 13485-certified parts at $220/unit with:
- Electron beam melted (EBM) porous structures
- Biocompatible CoCr alloys
- Validated sterilization protocols
3. Energy & Industrial
- Dilemma: 6-month tooling for corrosion-resistant heat exchangers
- Agile Fix: Custom heat exchanger printing service → Inconel 718 parts in 10 days offering:
- 0.2mm thin-wall capability
- ASME BPVC Section VIII compliance
- High-pressure testing to 650°C
▌ Technology Matrix
| Requirement | Optimal Process | Tolerance | Max Build Size |
|---|---|---|---|
| High-strength aerospace parts | DMLS (Ti64, AlSi10Mg) | ±0.1mm | 400×400×400mm |
| Medical porous structures | EBM (Ti6Al4V ELI) | ±0.2mm | 350×350×380mm |
| High-temperature components | SLM (Inconel 718/HX) | ±0.15mm | 280×280×350mm |
| Rapid tooling inserts | Binder Jetting (17-4 PH) | ±0.3mm | 800×500×400mm |
Material Portfolio:
- Titanium: Ti6Al4V (Grade 5/23), CP-Ti
- Nickel Alloys: Inconel 625/718, Hastelloy X
- Stainless: 316L, 17-4 PH, 15-5 PH
- Aluminum: AlSi10Mg, Scalmalloy®
▌ Low-Competition Keyword Targeting
Dominate high-value niches:
- "Low-cost titanium printing under $200" (Startups)
- "On-demand inconel parts 48hr" (Oil/gas suppliers)
- "Conformal cooling mold inserts" (Injection molders)
- "Dental cobalt chrome frameworks" (Labs)
How do I get a quote?rapid sheet metal prototyping
Send us inquiry, or send Email to sales@easoonmade.com, we would contact you ASAP.
Can we get some samples before mass production?
Absolutely. Contact us and let us know your requirements.
What shall we do if we don't have drawings?
Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Hight, Width), CAD or 3D file will be made for you.
How long will i get the sample?
Depends on your specific items, within 3-7 days generally.
What is your production range_rapid sheet metal prototyping
We provide a wide range of materials, including Resin, ABS, Plastic, Nylon, Carbon fiber nylon, Stainless Steel, Aluminium, Copper, Silver, Titanium.