Please do not place an order directly. Please provide the 3D drawing file or sample you need to customize and then give you a quotation RFQ send to email: sales@easoonmade.com
The Silicone Manufacturing Bottleneck
Engineers developing medical devices, consumer products, and industrial equipment face critical barriers:
- ✘ 6–8-week delays for simple silicone gaskets
- ✘ $15k+ tooling costs for low-volume runs
- ✘ 500-unit MOQs forcing overproduction
- ✘ Limited durometer options (Shore 10A–80A only)
Our silicone prototyping and resin casting for product platform disrupts this paradigm through:
- ✅ 72hr standard lead times for complex geometries
- ✅ Zero tooling fees for runs under 200 units
- ✅ Shore 5A–90A range with FDA/ISO-certified materials
- ✅ ±0.2mm tolerances via vacuum-assisted casting
▌ Application-Specific Solutions
1. Medical Device Innovation
- Pain Point: Biocompatible prototypes require 8-week validation cycles.
- Breakthrough: Medical device resin casting under $500 → ISO 13485 silicone parts in 5 days with:
- USP Class VI silicone
- Overmolded metal inserts
- CT-scanned dimensional reports
2. Automotive Sealing Systems
- Challenge: Custom engine gaskets demand 1,000-unit orders.
- Solution: Low-volume food-grade silicone gaskets via compression molding → MOQ 1 at $28/unit with:
- -65°C to 315°C stability
- Fluid-resistant grades (ASTM D2000)
3. Consumer Product Design
- Dilemma: Multi-material grips cost $12k in injection tooling.
- Agile Fix: Multi-material resin casting service → TPU-silicone hybrids in 4 days using:
- Digital master patterns
- Robotic demolding
▌ Process Selection Matrix
| Requirement | Optimal Process | Tolerance | Max Size |
|---|---|---|---|
| Ultra-soft parts (Shore 5A–20A) | Vacuum Casting | ±0.3mm | 600×600mm |
| High-precision seals | Compression Molding | ±0.15mm | 400×400mm |
| Metal/plastic overmolding | Liquid Silicone Injection | ±0.1mm | 300×300mm |
| Transparent components | Platinum-Cure Resin Casting | ±0.2mm | 500×500mm |
Material Innovations:
- Medical: Biocompatible LSR (ISO 10993)
- Industrial: Conductive/fire-resistant grades
- Food: NSF 51-certified elastomers
- Optical: UV-stable transparent silicones
▌ Low-Competition Keyword Integration
Target high-intent commercial phrases:
- "Custom silicone seals 72hr delivery" (Maintenance managers)
- "Fast-turn overmolded prototypes" (Product designers)
- "Small-batch cosmetic silicone parts" (Beauty brands)
- "High-temperature resin casting service" (Aerospace suppliers)
▌ Technical Value Stack
- AI-DFM Platform: Upload CAD → Get material/thickness analysis in 11min
- Rapid Tooling: 3D-printed molds for 48hr resin casting
- Certification Kits: FDA 21 CFR, REACH, RoHS documentation
- Metrology: Optical comparators with GD&T validation
