Precision CNC Solutions
Eliminating Manufacturing Bottlenecks
Traditional machining struggles with 6-20-week delays, $12k+ setup fees, and minimum orders of 500+ units. Our Custom CNC Milling, Turning, and Router Services overcome these through:
- AI-Driven Process Selection matching geometry to optimal technology
- 70% faster turnaround (5-14 days for 1-5,000 units)
- 45% lower costs with zero tooling fees
- ±0.01mm tolerance across metals/plastics/composites
Industry-Specific Breakthroughs
1. Medical Devices
- Problem: Titanium spinal implants require Ra 0.4µm surfaces. Traditional milling takes 18 weeks for 20 prototypes ($4,200/unit).
- Solution: 5-axis CNC Milling delivers medical-grade implants in 12 days ($980/unit) with full ISO 13485 traceability.
✅ Keyword: "Medical implant titanium milling ISO 13485"
2. Aerospace & Defense
- Problem: Radar antenna housings need PEEK-CF composite with EMI shielding. Low-volume routing (30 units) costs $3,800/unit.
- Solution: High-Speed CNC Routing produces aerospace enclosures in 10 days ($890/unit) meeting MIL-STD-810G.
✅ Keyword: "Aerospace antenna housings 5-axis routing"
3. Automotive Prototyping
- Problem: EV battery test jigs require 6061-T6 aluminum with ±0.05mm accuracy. CNC machining 5 units takes 14 weeks.
- Solution: Multi-Axis CNC Routing fabricates automotive jigs in 6 days with integrated coolant channels.
✅ Keyword: "Automotive prototype jigs CNC routing"
4. Marine Hardware
- Problem: Corrosion-resistant brass fittings for desalination plants need C36000 alloy. Small batches (50 units) cost $220/unit.
- Solution: Swiss-Style CNC Turning produces marine fittings in 8 days ($65/unit) with NACE MR0175 compliance.
✅ Keyword: "Marine corrosion-resistant brass fittings"
5. Robotics & Drones
- Problem: Lightweight motor mounts for inspection drones demand magnesium alloy. Turning 100 units takes 16 weeks.
- Solution: Live-Tool CNC Turning creates drone mounts in 9 days with dynamic balancing features.
✅ Keyword: "Low-volume drone motor mounts turning"
Process Selection Guide
| Part Requirement | Optimal Process | Capabilities |
|---|---|---|
| Complex 3D Contours | 5-Axis CNC Milling | ±0.01mm, Ra 0.2µm |
| High-Speed Rotational | Swiss CNC Turning | 20,000 RPM, ±2µm roundness |
| Large Composite Panels | 3D CNC Router Services | 4m x 2m bed, 24kW spindle |
| Micro-Features (<0.5mm) | Precision Micro-Milling | Ø0.1mm end mills, 50,000 RPM |
Cost & Time Reduction
Technical Advantages
- ⚙️ Smart Machining
- AI nestings reduce material waste by 32%
- Adaptive toolpaths prevent vibration in thin walls
- 📐 Zero-Compromise Precision
- In-process probing compensates for thermal drift
- 100% first-article inspection reports (AS9102)
- 🌱 Sustainable Production
- 97% metal recycling via closed-loop coolant systems
- Energy-efficient servo motors (40% less consumption)
Quality Assurance Protocol
Design Phase
- Free DFM analysis (identifies undercuts in 90min)
- Material certification (AMS, ASTM, RoHS)
Production
- Real-time tool wear monitoring
- Automated CMM checks every 10 parts
Post-Processing
- Passivation/bead blasting per MIL-SPEC
- 3D scanning for full GD&T validation